🍅 Ketchup Packet Line

VFFS → gated chute → inclined conveyor → box fill → case taper → check weigher, with live PLC ladder and I/O. Drag to orbit, scroll or pinch to zoom, or use the view buttons.

Packets/box Gate open cycles After 1st box cycles Gate closed cycles Reject rate % Time 1x VFFS rate cycles/min

0Packets

0In chute

0Spilled

0Boxes OK

0Rejected

–Last wt (g)

OEE Dashboard

Rated speed cycles/min

OEE

Availability

Performance

Quality

Availability timeline · sample shift 06:00–14:30

OEE trend · live simulation

100%50%0%

OEE over run time (a point every 2 s, last 5 min) · dashed line = 85% world-class target · hover for A / P / Q

I/O Monitor

Ladder Logic

12 packets/cycle · gate passes 10 cycles, then closes 2 cycles so the chute accumulates 24 packets and releases them on reopen · box = 144 packets · target 1416 g ± 20 g · green = power flow